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Sofa Cushion Replacement

Do you have a special shape and need your foam special cut? Custom cut foam is our specialty! We can cut foam to any size, and shape. 

Mattresses Bar Seats Headboards
Round Mattresses Foam Bar Railing Foam Wedge
Mattress for Truck Foot Stools Antic Beds
Couch Cushions Boat Cushions RV Beds
Seat Cushions Camping pads RV Cushions
Back Cushions Window Seat Cushions Day Beds
Seat Chairs Back Relief Cushions Pet Beds
Bay Windows Foam Packaging Recreational Vehicle
Round Cushions Studio & Noise Control Boat Mattresses
Archery Targets Ceiling Foam Tiles Crib Mattresses

Your sofa cushions can be replaced with new foam,
it is a very easy process!!!
For us to Custom cut foam there is no additional charge

We can replace foam in any sofa cushion. T-shape, L-Shape, bevel, or round cushions. We also supply fiber-fill to give the cushion a softer and rounder look. We can repair you exiting cushion cover, or we can custom make new covers for your cushion. 

For Pricing on Foam Click Here

Instructions on how to make your own template...

Here is an example of tracing the width and length of cushion
Click the picture to enlarge it.
Here is an example of tracing the thickness of the cushion
  1. Place your paper on the floor, with your cushion on top of the paper.
  2. Carefully draw around the cushion     
  3. Cut around the shape of the cushion.
  4. To ensure that the template is the same shape on the left and on the right, you will need to fold the paper in half to make sure it is equal on both sides.
  5. Please mark clearly on the template:-
    a. Your name, telephone number, and address.
    b. The thickness of the cushion required
    c. How many cushions you require of that shape
    d. The grade of foam you would like
    e. If it’s a "seat" or a "back" cushion

Carefully draw around the cushion

Ensure that the template is the same shape

as cushion

When you receive your foam it should fit exactly to your chair
Finish look of new foam cushion
Click the picture to enlarge it.

When we receive your paper template by mail we will be able to custom cut you foam with no additional charge. Or if you would like you can mail your empty cover and we will be able to fit the proper foam inside your cushion. Please contact us with any questions (248) 284-0002

 

 

DACRON, gives a more rounded look to the edges of your Cushion, and it fills in the fabric for a more aesthetic look.

(Fiber Fill also helps protect the foam from ware and tear.)

Dacron is 54" WIDE 1" thick
Click Here For Size and Price

The pictures below are example of you ordering the custom cut foam and you shaping it to size...

Measure the total width, length, and height of all your cushions. 

When you trace the foam you have to keep the marker straight.

When cutting the foam, you will want to leave the marker part on the cushion side.
Tools you can use to cut foam  is a sharp carving knife or an electric knife.


Replacement Sofa Cushions
When measuring foam cushions for new foam fillings there are a few things that need to be taken into consideration. The new foam interior needs to be slightly bigger than your cushion cover. This allows the foam to be slightly compacted and will help it to fill out the cushion cover properly. If the foam interior is too small then your cover will wrinkle when you sit on it. If the new foam fillings are too big you may strain the seams and zip on your cushion cover and your new cushion will look distorted and bulbous.

When replacing foam cushion interiors with new ones as a general rule you will need to add 1” to the cushion width, and 1” to the cushion length. It is also advisable to add 1”  to the depth of the cushion as well. This will ensure that your cushions have a  domed appearance rather that it looking too flat.

For Back Cushion Foams (Click Her For More Information)
Measure in the same way as above for the length and width measurements. Add 2” to the depth of the cushion border. This will give your back cushions a lovely plump appearance.

Pricing On Custom Cut Foam

Measure

Depth

Measure
Width

   Measure
  Thickness

 

Depth:

Width:

Thickness:

1.5 Standard Foam

Plush Foam
Premium Foam
HD23 Foam

Luxury Foam


Please Note: Shipping price in not in included for custom cut cushion replacement. Please call or e-mail us with your zip code, what type foam and the size of the foam you want for shipping price.


1.5 Standard Medium Foam(Occasional Use)   

Common Uses: wedges, mattresses & cushions, packaging, shipping, & dog beds.

NOTE: Thick pieces of 1.5 Standard foam will develop "sink" areas after heavy and/or everyday use.

Plush/Soft Foam:

Common Uses: back Cushions, baby mattresses, & mattresses for people with back sores, and/or must sleep for extended periods of time.

Premium Medium High Density (Medium)

Common Uses: Sofa cushions, bay windows, benches, chairs, and mattresses.

HD23 Rubber (Soft-Medium Rubber High Density)

Common Uses: back Cushions, baby mattresses, & mattresses for people with back sores, and/or must sleep for extended periods of time.

Luxury-Firm High Density (Extra Firm)

Common Uses: Kitchen and dinning room Seats, Bar Stools, exercise bench, sofa cushion  for heavy people , bay windows, benches, chairs, and mattresses.

 

Open Cell Foam Specs
(Foam specification comes from foam manufacture) 

Luxury

Premium

HD23

1.5 Standard

Plush Foam

Color:

Light Blue

White/ Neutral

White/ Neutral

White/ Neutral

White/ Neutral

Life (every day normal use)

12-18

12-18

12-18

1-2 years

2-5 years

ILD (LBS/ 50sq.in):

44-54

31-37

19-27

32-38

7-14

Density (LBS/Cubic Ft.)

2.60-2.80

2.60-2.80

2.30

1.10-1.30

1.00-1.20

25% IFD (Pounds)

45-55

32-38

N/A

33-39

15-21

Support Factor
(65%/ 25% Min.)

1.90

1.90

N/A

1.90

1.00

Tensile (pis) Min.

12.0

12.0

12.0

14.0

12.0

Elongation (%) Min.

200

150

120%

200

150

Tear (PPI) Min.

1.20

1.20

1.2

1.50

1.20

Resiliency (%) Min.

45

45

N/A

40

46

Flammability

California 117
Note: All Testing Is Done By The ASTM D 3574 Standard
Rev. 1, 12-3-02